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Story Box-ID: 1304199

ZIEHL industrie-elektronik GmbH + Co KG Daimlerstraße 13 74523 Schwäbisch Hall, Deutschland http://www.ziehl.de
Ansprechpartner:in Frau Marketing +49 791 5040

Efficient Grid Integration of Large-Scale PV Systems

EFR4002IP & EFR4002IPR – Reliable Zero Export and Power Control Solutions

(PresseBox) (Schwäbisch Hall, )
Large-scale photovoltaic systems are facing increasing requirements for grid integration and energy management. Precise monitoring and control of active power feed-in are essential to comply with grid connection regulations and ensure stable operation.

For system planners and operators, this often means additional components, complex interfaces and increased installation effort for measurement, control and communication with the power generation control system.

Especially for applications with zero export, optimized self-consumption or intelligent load management, reliable and efficient solutions are required.

The EFR4002IP and EFR4002IPR energy flow relays provide a compact solution for these challenges. They combine precise energy flow monitoring, flexible control functions and modern communication capabilities in one device – reducing system complexity while ensuring reliable operation.

The Solution: Intelligent Energy Flow Control with EFR4002IP & EFR4002IPR

The EFR4002IP and EFR4002IPR monitor energy flows and support compliant operation of photovoltaic systems.

With fast response times, integrated web server configuration, Modbus TCP communication and three configurable control outputs, the devices provide an efficient interface between the PV system, energy management components and grid requirements.

Typical applications include:
  • Zero export photovoltaic systems
  • Self-consumption optimization
  • Battery storage control
  • Load management
  • Integration of heat pumps and charging infrastructure
By combining measurement, communication and control functions in a single device, additional hardware and complex system structures can be reduced.

Practical Benefits for PV Installations

Simplified Compliance with Grid Requirements

Integrated measurement technology eliminates the need for separate monitoring components and simplifies the implementation of active power limitation concepts.

The EFR4002IP and EFR4002IPR provide a reliable basis for meeting grid operator requirements while reducing planning and installation complexity.

Faster Installation and Commissioning

The integrated web server enables quick and intuitive configuration directly via a standard browser.

Clear parameter settings and simplified commissioning reduce installation time and minimize configuration errors.

This is especially beneficial for large-scale PV projects where efficient project execution is critical.

Intelligent Load Management

The three configurable outputs allow flexible control of connected loads and energy consumers.

Examples include:
  • Battery storage systems
  • Heat pumps
  • Electric vehicle charging stations
  • Additional controllable loads
This enables intelligent use of generated energy and increases overall system efficiency.

Practical Example: Zero Export in a 500 kWp Commercial PV System

A commercial PV installation successfully implemented a zero export concept using the EFR4002IP.

The system prioritized different energy consumers, including a heat pump, battery storage and charging infrastructure. Communication with the existing power generation control system was implemented seamlessly via Modbus TCP.

The result:
  • Approximately 30 % reduction in installation effort
  • Significantly shortened commissioning time
  • Reliable implementation of zero export operation
  • Smooth approval by the grid operator
The project demonstrates how integrated measurement and control technology can simplify complex PV applications while maintaining full compliance with grid requirements.

A Future-Ready Solution for Modern PV Systems

The EFR4002IP and EFR4002IPR combine measurement, communication and control functions in one compact solution.

Whether for new photovoltaic installations or retrofit projects, they help reduce system complexity, simplify compliance and improve energy management.

With reliable operation, flexible integration options and modern communication interfaces, the devices provide a practical foundation for efficient and future-ready PV systems.

ZIEHL industrie-elektronik GmbH + Co KG

Innovative, future-oriented and renowned for top quality. Based on the highest technical benchmarks, we develop and produce electronic devices for industrial systems using state-of-the-art technology and a demanding quality management system. We are pioneers in producing electronic devices for modern and reliable measurement, control and regulation technology to meet every requirement – be it in industrial applications, companies, private homes or rented buildings. Goals such as sustainability, energy efficiency and maximum economic efficiency can be ideally achieved using our products. The highest of standards when it comes to commitment for our customers make us the ideal partner for business and industry. Our products are made in Germany. Our operations are certified in accordance with both ISO 9001:2015 and ATEX directive 2014/34/EU and are subject to regular monitoring for UL-approved devices.

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Für die oben stehenden Storys, das angezeigte Event bzw. das Stellenangebot sowie für das angezeigte Bild- und Tonmaterial ist allein der jeweils angegebene Herausgeber (siehe Firmeninfo bei Klick auf Bild/Titel oder Firmeninfo rechte Spalte) verantwortlich. Dieser ist in der Regel auch Urheber der Texte sowie der angehängten Bild-, Ton- und Informationsmaterialien. Die Nutzung von hier veröffentlichten Informationen zur Eigeninformation und redaktionellen Weiterverarbeitung ist in der Regel kostenfrei. Bitte klären Sie vor einer Weiterverwendung urheberrechtliche Fragen mit dem angegebenen Herausgeber. Bei Veröffentlichung senden Sie bitte ein Belegexemplar an service@pressebox.de.